I'm a guy outside Chicago who spends a few weeks a year in San Diego surfing, am an ok surfer but have never shaped, don't have cabinet-makers skills, and have no nearby surfboard shops to go into to ask advice . . . the last one whose first project should be building a hollow wooden board. I tried it nonetheless and now that I'm done it was awesome. My understanding of board features, characteristics and trade-offs as well as my appreciation for those who actually know how to do this has skyrocketed.

Thursday, March 17, 2011

Building up the rails

The design I chose builds up each rail using 4 strips that have a triangular cross-section. The triangular strips are stacked up to form a shape-able rail.  There's a lot of curve from nose to tail, so each triangular strip - 4 per side - needed to be steamed significantly to bend without breaking.  The steam shower I put in the basement a few years ago came in very handy.
The first strip was instructive - I steamed it, slapped on some glue, and then tried to clamp the thing in place while glue ran all over, clamps unclamped, and I hopped on one foot b/c I was clamping with 2 hands and trying to hold unhappily bending wood in place with the other foot.  After that first experience, I steamed the wood and clamped it in place without glue overnight, then came back and glued it once it had taken on the bend more willingly.  
NEXT TIME: After steaming, clamp the wood in place overnight without glue to get the wood to take on the shape you want. That way you'll wrestle it a lot less when you've got glue setting up and time running out. 

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